Firstleap TRACEABILITY PLATFORM
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Complete traceability, from raw material to finished product.

A digital traceability platform for manufacturers — built first for rubber production, engineered to give every batch a verifiable record.

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Batch Record Tracked
LOT NORB-22914-A
MATERIALNR/SBR Compound A12
STAGEVulcanization
TIMESTAMP14:02:37
INSPECTIONPassed — QC-118
Intake
Mixing
Curing
Inspect
Ship
The Problem
95%
of discrete manufacturers still run paper-based production processes.
27%
rely on paper for more than half of those processes.
What that costs
  • Root-cause tracing takes days instead of minutes
  • Recalls sweep entire product runs, not just the affected lot
  • Audits stall on records that can't be produced on demand
SOURCE: KYNDRYL / SDC EXECUTIVE, STATE OF MANUFACTURING
What Traceability Means

Traceability is a continuous record: which raw material lot went in, which line and machine ran it, what time it happened, and what the inspection found — captured at every stage from incoming material to finished product and shipment.

When that record is complete, exceptions don't get lost. Every batch can answer, on demand, exactly where it came from and where it went.

Lot Traceability Isolate exactly which finished products contain material from one specific batch — so a recall pulls the affected units, not the whole run.
Raw Material
Production
Inspection
Shipment
Capabilities

Everything a batch needs to prove itself.

Raw Material Genealogy

Trace every input back to its supplier, certificate, and receiving date.

Batch / Lot Tracking

Every lot carries its full history automatically, no manual logging.

Quality & Inspection Records

Inspection results attach to the batch the moment they're recorded.

Compliance-Ready Reporting

Audit and export documentation generated straight from live records.

Real-Time Production Visibility

See where every batch stands on the line, right now.

Recall Precision Tools

Isolate the exact lot affected — and only that lot.

Why Now

Traceability stopped being optional.

Export markets increasingly require verifiable production records, and customer audits now ask for supply-chain data most factories can't produce on the spot. Buyers are starting to treat traceability as a baseline expectation, not a differentiator.

Why Firstleap

Built to run on the factory floor, not just in a server room.

Built for the Factory Floor

No enterprise training required — operators are entering data on day one.

Fast Implementation

Live on your line in weeks, not the quarters an ERP rollout takes.

Compliance-Ready

Audit and export records are generated in the format your buyers expect.

Full Traceability

Raw material to finished product — one continuous record, no gaps.

Scales With You

Starts in rubber manufacturing, extends into other process industries.

Real-Time Visibility

Know the status of every batch, from anywhere, at any time.

How It Works

Three steps, running continuously.

01

Capture at the Point of Production

Data is entered where the work happens — on the line, not after the fact in a spreadsheet.

02

Track Every Batch Automatically

Lots and batches are linked stage to stage without operators re-keying anything.

03

Generate Reports Instantly

Compliance and audit documentation is produced on demand, straight from live records.

Live On The Floor

Real-time visibility, made visible.

A working view of production status — updated as each batch moves.

Batches Processed — Last 7 Days

Sample Data
181 Mon Tue Wed Thu Fri Sat Sun

Batches Fully Traceable

Sample Data
98% Fully Traceable

Pass Rate by Product Line

Sample Data
96% 99% 94% 97% Compound A Compound B Molded Seals Extruded Profiles

Sample dashboard view — illustrative data, not live production figures.

“
Ready to be the first quote here.
— Reserved for our first Firstleap customer
Get Started

Want to see it on your factory floor?

Email us — we'll set up a working demo on data close to your own.

We'll reply within one business day.

FAQ

Common questions.

What is manufacturing traceability?+
The ability to trace a product's full history — raw materials, production stages, inspections, and shipment — forward and backward, on demand.
How is this different from an ERP or MES system?+
ERP and MES manage planning, resources, and execution. Firstleap is purpose-built for one job: an unbroken, audit-ready record of every batch and lot, and it can sit alongside the systems you already run.
How long does implementation take?+
Most lines are live within weeks. We start with your highest-priority process and expand from there.
Does this work for industries beyond rubber manufacturing?+
Firstleap started in rubber manufacturing and is built to extend into other batch and process industries with similar lot-tracking needs.
Is our data secure?+
Yes. Production records are encrypted in transit and at rest, with access controls scoped to your team and facility.